Industrial Facility Energy Upgrade
Manufacturing Plant10.05.2024

Industrial Facility Energy Upgrade

Retrofitting an aging industrial facility with modern heating management systems while maintaining production schedules.

Key Results

40%
efficiency improvement
Reduced
maintenance costs
Extended
equipment life

Client

Manufacturing Plant

Date

10.05.2024

Location

Munich Area, Germany

Industry

Manufacturing

The Challenge

A manufacturing facility near Munich operated 24/7 with an inefficient heating system that was causing high energy costs and occasional production interruptions due to system failures. The facility needed improvements without disrupting its continuous production schedule.

Our Solution

We designed a phased retrofit solution that included installing industrial-grade smart controllers, heat recovery systems, and our IndustrialHeatOptimizer platform. The system was designed to operate alongside existing equipment until complete transition was possible.

Implementation

The implementation was carefully scheduled around production requirements, with critical work performed during planned maintenance windows. We developed a custom installation schedule that ensured zero impact on production capacity.

Outcome

The facility achieved a 40% improvement in heating efficiency, significant reduction in maintenance costs, and extended the life of existing equipment. The system's predictive maintenance capabilities have prevented two potential system failures that would have resulted in costly production downtime.

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