Overview
The HeatGenius Pro is our flagship heating management system designed for commercial buildings between 5,000 and 50,000 square meters. It offers enterprise-grade control with AI-driven optimization capabilities.
System Components
- Central Control Unit (CCU-Pro): The main processing hub that coordinates all system functions
- Zone Controllers (ZC-200): Up to 120 individual zone controllers per CCU
- Temperature Sensors (TS-100): Wireless sensors with 5-year battery life
- Smart Thermostats (ST-Pro): User-facing control interfaces with touch display
- Management Software: Cloud-based dashboard for system administration
Technical Specifications
| Component | Power Requirements | Connectivity | Dimensions | Operating Temperature |
|---|---|---|---|---|
| CCU-Pro | 230V AC, 50Hz | Ethernet, WiFi, RS-485 | 320 x 240 x 120mm | -10°C to 50°C |
| ZC-200 | 24V DC | RS-485, ZigBee | 150 x 110 x 55mm | -10°C to 50°C |
| TS-100 | 3V (CR2032) | ZigBee | 80 x 80 x 20mm | -5°C to 60°C |
| ST-Pro | 24V DC or Battery | WiFi, ZigBee | 130 x 95 x 25mm | 0°C to 40°C |
Installation Requirements
Before beginning installation, ensure the following conditions are met:
- A dedicated 16A circuit for the CCU-Pro
- Ethernet connection with internet access
- Adequate wall space for mounting components
- Access to heating system control circuits
Installation Procedure
Step 1: Central Control Unit
- Mount the CCU-Pro in a ventilated electrical cabinet
- Connect power supply (230V AC)
- Connect network cable to local network
- Connect RS-485 bus for zone controllers
Step 2: Zone Controllers
- Mount each ZC-200 near the heating control valves
- Connect to 24V DC power supply
- Connect to RS-485 bus from CCU-Pro
- Connect control outputs to heating system valves
Step 3: Sensors and Thermostats
- Install TS-100 sensors in representative locations in each zone
- Mount ST-Pro thermostats at 1.5m height on interior walls
- Avoid placement near heat sources, windows, or air vents
- Power up and verify connection to the system
Step 4: System Configuration
- Access the CCU-Pro via its IP address
- Follow the setup wizard to configure network settings
- Register the system on cloud management platform
- Map all zones and assign sensors/thermostats
- Configure operating schedules and parameters
Commissioning
After installation, a full system test should be performed:
- Verify all zones report temperature correctly
- Test manual control of each zone
- Verify schedule functionality
- Test remote access via cloud platform
- Configure user access rights and permissions
Maintenance
Regular maintenance should include:
- Quarterly inspection of all physical connections
- Annual replacement of CCU-Pro backup battery
- Battery replacement in sensors (approximately every 5 years)
- Software updates (automatically applied)
- Database backup (automatically performed weekly)
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Zone not responding | Communication issue | Check RS-485 connections, verify power to zone controller |
| Erratic temperature readings | Sensor interference | Relocate sensor away from heat/cold sources |
| System offline | Network issue | Check ethernet connection, router settings, and firewall rules |
| Valve not actuating | Mechanical issue | Verify valve power, check for obstructions, test manual override |
Technical Support
For installation assistance or troubleshooting, contact our technical support team:
- Email: support@hausable.com
- Phone: +49 (0)123 456789
- Hours: Monday-Friday, 08:00-18:00 CET